HVAC Charge Port Caps

Viking Plastics is known as an industry leader for HVAC charge port caps. Utilizing unscrewing mold technology to ensure thread integrity and automated seal insertion processing, our products and quality are unmatched in the industry.

As a member of SAE Thermal Management Seminars, Viking Plastics has developed a close working relationship with industry engineers in the development of sealing solutions designed specifically for the HVAC industry, assuring regulatory requirements are met while meeting the demands of the customer.

Our revolutionary Universal Chargeport Cap has been designed to meet the requirements of the R134a Refrigerant currently used in most automobiles, in addition to meeting the refrigerant of the future hfo1234yf. This design is very unique in that it can be used with either refrigerant and designed to engage properly with either kind of valve used with said refrigerant. With various sizes to fit all valves in the industry and a variety of colors, we offer customers multiple solutions to their charge port cap applications.

Viking recently introduced a new Integrated Shipping Cap (ISC), to work in tandem with the Universal Chargeport Cap, providing the supplier or end user dust protection for their component or system. In addition the ISC can provide a cost savings during assembly and/or evacuation/charging of the system by having a shipping cap specifically designed for the application that works in conjunction with the charge port cap.

A variety of tethers have been offered by Viking Plastics for many years, allowing the cap to be attached (tethered) to the valve or end product, based on when installed.

New to the market, Viking received a patent for the Universal Chargeport Cap/Integrated Shipping Cap/Tether combination that provides customers dust protection during shipping, reduced assembly costs and saves time at the OEM assembly plant. The supplier can also offer the OEM supplier consolidation capabilities, as they will be providing dust protection with the integrated shipping cap (ISC) and end use HVAC Charge port cap, tethered to their component. The ISC is easily removed and recycled by the OEM during evacuation/charging and the tethered cap is assured to be there for installation when charging is completed. This tether also allows the OEM to meet the SAE J639 Spec, requiring tether of such caps, already being enforced in some states in the United States.

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HVAC Chargeport Caps – Short post design

COMPATIBLE THREAD STANDARD DESCRIPTION REFRIGERANT COMPATIBILITY CAP TYPE HEAD TYPE CAP MATERIAL SEAL MATERIAL BOX QTY PART NUMBER/COLOR
M8 X 1.0 6g
Cap only
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
3000
820-2663 820-26632
820-26631 820-26634
M8 X 1.0 6g
Cap w/ Tether
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,500
820-2666 820-26662
820-26661 820-26654
M8 X 1.0 6g
Cap with tether and integrated shipping cap (ISC)
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,000
820-2669 820-26692
820-26691
M9 X 1.0 6g
Cap only
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
3000
820-2793 820-27932
820-27931
M9 X 1.0 6g
Cap w/ Tether
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,500
820-2796 820-27962
820-27961
M9 X 1.0 6g
Cap with tether and integrated shipping cap (ISC)
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,000
820-2799 820-27992
820-27991
M10 X 1.25 6g
Cap only
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
3000
821-2463 821-24632
821-24631
M10 X 1.25 6g
Cap w/ Tether
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,500
821-2466 821-24662
821-24661
M10 X 1.25 6g
Cap with tether and integrated shipping cap (ISC)
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,000
821-2469 821-24692
821-24691

HVAC Chargeport Caps – Long post design

COMPATIBLE THREAD STANDARD DESCRIPTION REFRIGERANT COMPATIBILITY CAP TYPE HEAD TYPE CAP MATERIAL SEAL MATERIAL BOX QTY PART NUMBER/COLOR
M8 X 1.0 6g
Cap only
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
3000
829-2973 829-29732
829-29731
M8 X 1.0 6g
Cap w/ Tether
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,500
829-2976 829-29762
829-29761
M8 X 1.0 6g
Cap with tether and integrated shipping cap (ISC)
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,000
829-2979 829-29792
829-29791
M10 X .75 6g
Cap only
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
3000
829-2993 829-29932
829-29931
M10 X .75 6g
Cap w/ Tether
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,500
829-2996 829-29962
829-29961
M10 X .75 6g
Cap with tether and integrated shipping cap (ISC)
R134A & HFO1234yf
High Side & Low Side
Hex with T20 Torx
Nylon
HNBR
1,000
829-2999 829-29992
829-29991